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The materials 1.4542, 1.4545, and 1.4548 in various precipitation-hardening conditions.

 

Over 2,400 different types of steel are listed in the register of European steels. Each has distinct material properties, making it suitable for specific applications.

In this article, we introduce you to three outstanding types—steels 1.4542, 1.4545, and 1.4548—and their unique properties. We will also demonstrate how these steels can be further specialized through precipitation hardening and explore the applications for which they are particularly suited.

 

High-performance steel

1.4542, 1.4545 and 1.4548

 

The martensitic, precipitation-hardenable stainless steels 1.4542 (17-4PH), 1.4545 (15-5PH), and 1.4548 belong to the category of high-performance stainless steels. They have one thing in commin: Exceptional combination of properties, including very high strength and hardness, excellent toughness, ductility, and outstanding corrosion resistance.
Their differences lie in the details:

Steel 1.4542

The steel with material number 1.4542 (17-4PH) is a martensitic, stainless chrome-nickel-copper-niobium steel. After solution annealing and subsequent precipitation hardening, it achieves a very high strength of at least 1,310 MPa, along with good corrosion resistance. With increasing aging, its strength increases as well because of intermetallic Ni3Cu phases.

Steel 1.4545

The 1.4545 (15-5PH) is also a chrome-nickel-copper alloy, but with an optimized alloy composition developed based on 1.4542. Compared to 1.4542, 1.4545 contains less chromium but more nickel. It offers an excellent combination of high strength, very good toughness and ductility, along with exceptional corrosion resistance.

Steel 1.4548

Analytically, material 1.4548 is comparable to 1.4542—their material numbers are often used synonymously. However, there is indeed a difference: 1.4548 is exclusively described in the WL 1.4548 and must always be remelted, as this process achieves a higher purity level of the steel.

Aging

Precisely adjust material properties

The relevant properties of a material can be further tailored to its intended application through additional processing steps.

One of the most important procedures is heat treatment in the form of aging: the steel is exposed to a precise temperature for an exact period. This accelerates diffusion—the equalization of concentration differences within the metal—and thereby enhances its crystalline structure. Through the formation of precipitates, a single-phase solid solution transforms into a two-phase alloy.

Depending on how long the steel is subjected to a given temperature, the balance between the material's strength and ductility changes. Here, strength refers to the material's resistance to mechanical load before deformation, while ductility is the ability to deform under shear stress before fracturing. Together, they define a material's toughness. Notably, a material cannot simultaneously exhibit high strength and high ductility—these properties are diametrically opposed.

In brief, aging allows for targeted adjustment of a material’s mechanical properties across a broad range.

The standard aging grades for 1.4542 are:

  • H900: Maximum strength of Rm from 1310 MPa, but lower ductility (A minimum of 10%). Used for highly stressed components.
  • H925: Slightly lower strength values of Rm from 1170 MPa, but higher toughness. A good compromise between strength and ductility.
  • H1025: Moderate strength of Rm 1070 MPa with good ductility (A minimum of 12%). Versatile in application.
  • H1075: Slightly lower strength values of Rm from 1000 MPa, with greater elongation (A minimum of 13%).
  • H1100: Strength values of Rm from 965 MPa, good balance between strength and toughness (A minimum of 14%).
  • H1150: Lowest strength values of Rm from 930 MPa, but highest ductility (A minimum of 16%). For components with high toughness requirements.

Reading Tip: Practical Explanation of Hardness, Toughness, Ductility, and Strength

Note: The strength values within each respective aging grade for materials 1.4545 and 1.4548 are identical to material 1.4542.

The more WE know

Reading and Understanding Material Numbers

 

By the way, material numbers such as 1.4542 or 1.4548 are not assigned arbitrarily but contain a wealth of information. How to read them and what the numbers represent is explained in a dedicated article from our WE Know-How Library. Here’s a brief overview:

  • The digit before the decimal point represents the main group of the material; here, 1 stands for steel with Rm < 500 N mm-2.
  • The second and third digits form the grade number, providing additional information about the material itself. 45 indicates stainless steel.
  • The final two digits make up the sequential identifier. The larger the number, the more recently the material was developed.

Applications of 1.4542, 1.4545, and 1.4548

Exceptionally versatile

Our three featured steel grades are materials that not only stand out for their flexible combination of strength and toughness but also possess excellent corrosion resistance. 1.4542, 1.4545, and 1.4548 are highly resistant to many chemicals, alkalis, acids, and saline solutions.

All of this makes these stainless steels preferred materials for demanding applications, such as:

In the aerotech sector

In the aerospace industry, they are used for highly stressed structural components such as landing gear parts, fasteners, and engine components. Their high strength combined with good corrosion resistance is of immense importance in this context.

In the operating room

In medical technology, they are used for surgical instruments. Their excellent biocompatibility, corrosion resistance to bodily fluids, and high strength make them ideal materials for these applications.

Reading tip:  Steel in Medical Technology – No Operation Without Our Materials

 

In large laboratories and refineries

In the chemical and petrochemical industries, these steels are used to manufacture pipelines, valves, pumps, and other plant components. Their resistance to aggressive chemicals and media, along with high mechanical durability, is crucial in these applications.

 

At sea and deep underground

In the offshore sector and oil and gas extraction, they are used for applications such as borehole casings and drill strings. Their combination of strength, toughness, and corrosion resistance to seawater and drilling fluids is indispensable in this harsh environment.

 

Other application areas include energy technology, the automotive industry, and general mechanical engineering, where these materials are used for highly stressed components such as springs, shafts, or housings.

High-performance materials from the specialist

 

In summary: 1.4542, 1.4545, and 1.4548 are three steels that meet the highest demands across numerous industries. Through aging processes, their strength and toughness can be precisely adjusted; their resistance to aggressive environments makes them ideal for key applications subject to high stresses.

These three steel grades represent only a fraction of the materials we offer. For a complete overview, feel free to browse our materials database.

 

If you have questions about our services or would like to place an order, we are happy to assist you personally.

 

 

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